Copper Gold Mining Company – EPC - Smelter New; 9 Positions

Posting date: February 07, 2023 Expiry date: February 21, 2023

An Indonesian mining company which operates the copper and gold mining, and have a long-term expected mine life followed by processing stockpiles.

We urgently require highly qualified, reputed and experienced professionals from national mineral processing industry to join our team and become part of unique opportunity to manage design, engineering, construction, commissioning and operating the copper smelter, Sulphuric Acid plants, Copper Electro-refinery and Precious Metal Refinery.

Our company offers an accelerated career growth with exposure to the best business practices and opportunity to be at the forefront of cutting-edge technology in everything we do.

SUPERINTENDENT - QC INSPECTOR & EXPEDITOR – MECHANICAL ROTATING (EPC-SMT)

(National - Site Based)

Some of your duties will include:

• Ensure the quality of copper smelter equipment at Various LSTK Contractor’s vendor/equipment manufacturer’s location and their sub-vendor location and quality of equipment, Facilities during erection and commissioning at site.

• Visit the equipment manufacture facility on regular interval of time as per equipment manufacturing schedule. Follow up the Manufacturing status and push the whole process to catch up with the schedule.

• Perform the joint inspection with manufacturer, TPI To Monitor and ensure the quality of equipment and project material.

• To perform dimensional measurement and inspection on in-process and final finished machined components.

• To conduct vendor document review on incoming inspection when required.

• To liaise and coordinate with TPI/Customer Representatives during project execution stage.

• Verifying traceability on work orders in the Test & Assembly process.

• Coordination with site construction and quality control team for quality inspection scheduling.

• Confirm supplier’s & Contractor’s understanding of all deliverables and that the supplier’s submission or delivery requirements match the project/operation & Quality expectations.

• Identifies and evaluates Quality-related incidents / problems / non-conformances and initiates, recommends, and provides effective solutions where necessary.

• Review all ITP, QAP, inspection reports for compliance, with reference to applicable industry codes and site standards/procedures.

• Evaluate the supplier’s and contractor’s plans and ability to meet the schedule.

• Attend regular project meeting and report the quality and production process to the project manager.

• Deal with the relevant documentation such as review the ITP,QAP, inspection report /summary of the production progress.

• to ensuring quality.

• - all purchased goods, ensuring quality of all equipment and facilities during erection and commissioning at site.

• To perform dimensional measurement and inspection on in-process and final finished machined components.

• To perform vendor good receiving, raw materials verification, inspection at the time of erection and commission as per approved ITP, FAT and installation inspection plan.

• To conduct vendor and erection commissioning contractor’s document review on incoming inspection when required.

• To liaise and coordinate with TPI/Customer Representatives during project execution stage.

• Verifying traceability on work orders in the Test & Assembly process.

• To perform welding weldment inspections at Fabrication/Pipeline when required.

• To perform witness & verification of Functional Tests (Hydrostatic & Gas Tests) in the Test & Assembly process when required.

• To assist in coaching the junior QC Inspectors towards their work and job knowledge enhancements.

• To assist in planning certain continuous improvement initiatives to improve certain inspection processes.

What skills and experience do you need?

• Bachelor degree in Mechanical/ Industrial or Engineering in related discipline;

• Have minimum 15 years’ experience in EPC / Construction industry preferable have exposure in Smelter Project for Mineral Processing Plant, which at least 5 years in a similar or equivalent position as Superintendent QC Inspector & Expeditor – Mechanical Rotating, and minimum 4 years in site based with demonstrated project management - having worked with national/ global Engineering companies for Copper /Nickel/ Zinc projects in an EPC/EPCM mode;

• Minimum of 10 to 15 years in Quality control inspection and expediting in Rotating equipment Like, ball mill, Sag Mill, Conveyor belt, Steam dryer, Anode furnace, Casting wheel, Kiln, Pumps, Blower , Fan Etc in inspection corp. and 3rd party inspection agency.

• Certification/Training in Quality (must be based on ISO 9001:2008) from a recognized institution. (For example, CQE, CQA, CQT or CQI) Level I or Level II Radiographic Film Interpretation; Certified Welding Inspector (CWI) with AWS; Non-destructive Testing such as MT, PT, UT, and VT will be an asset.

• A working knowledge of Construction / Structural / Inspection codes and practices such as API 570, 620 and 650, ASME B31.3, AWS D1.1, API 1104, ASME Section V and IX. NACE standards, ISO 8501 & SSPC Systems.

• Have substantial experience in the Domestic, light industrial construction industry and in particular facility maintenance; Must have Project infrastructure knowledge on building (Civil, Structural, Mechanical, Electrical, Piping / Plumbing, Welding; Ability to read & analyze Architectural/MEP/Structural drawings is required;

• Familiar with Project management plan & system in Mining Infrastructure activity; have working knowledge in Civil & Structural/ Mechanical/ Electrical/ Piping and Plumbing/ Welding Infrastructure principles, design concepts & operations, and awareness of operation regulatory; familiar with application of ISO 9001; has experience as Internal Auditor; be able to provide reporting;

• Earlier experience to manage/ Supervise EPC contracts with Chinese contractors will be an added advantage;

• Expertise in process technology, engineering, operations, maintenance and past credentials to cost effectively manage plants is a pre requisite for this position;

• Good knowledge of Microsoft project or other industry software such as AutoCAD, CATS; Have an understanding of construction regulations, industry codes and standard, workplace health & safety regulation, quality assurance, construction cost and processes; General knowledge of site man hour productivity rates and equipment utilization;

• Have minimum Middle level operational inspector certificate (POM) or qualifications certificate recognized by KaIT (Chief Mines Inspector) in accordance with level of position;

• Excellent in communication skills in English both verbal and written; computer literate

SUPERINTENDENT - QC INSPECTOR & EXPEDITOR – MECHANICAL STATIC (EPC-SMT)

(National - Site Based)

Some of your duties will include:

• Manage all facility infrastructure project construction and maintenance so as to maximize productivities in the most cost effective manner and to achieve business target while ensuring that a safe professional is maintained;

• Act as QA&QC management representative and provide support on technical, administrative, and management activities for the project of management System application & management activities for tender preparation, execution of the project and workplace management system.

• Manage of reviewing and updating departmental procedures and policies, administers discipline, enforces company policy, and ensures compliance with state, federal, or other jurisdictional laws;

• Responds to emergencies that could cause injury to personnel or loss of operational efficiency;

• Manage for development, establish, implement and maintain Departmental policy, procedures and systems, and monitor the adherence of these procedures within company and its Business Partners;

• Manage for development and maintain departmental plans that are pro-active in planning to ensure that the day-to-day operational needs are met while counterbalancing the strict Project and control requirements in line with Indonesian or better standards;

• Manage in develop and enforce sound and practical standard operational and task procedures, which fit the global standards while ensuring a continually improving approach on Projects and control the facilities.

• Sets goals and coordinates the activities of the department reports in the field, workshop and various administrative office ensure consistent and quality scheduled Construction/ Maintenance and unscheduled Construction/ Maintenance are accomplished with minimal disruption to the operation;

• Manage and involve in development and enforce sound and practical standard operational and task procedures, which fit the global standards while ensuring a continually improving approach to a better delivery of support and operational services;

• Ensure that international-quality office and support facility infrastructure project construction and maintenance are available which meet the needs of the company workforce and its Business Partners;

• Responsible to prepare detailed MTO's (Material Take-Offs) and BOM's (Bills of Quantities);

• Prepare detailed cost estimates in accordance with the Project Management System and sound industry practice;

• Support projects in the start-up and execution phase as required; to provide technical direction for all engineering works from contract award through to commissioning phase; plan and control permanent material purchases; expediting procurement and logistics to ensure site crew have all the required materials, equipment, manpower and services on schedule; and, ensure that planning and programming of site activities and procurement is monitored to meet and achieve required milestones;

• Actively assist the estimating department to continually enhance estimating procedures and processes;

• Quality all and any assumption made in preparation of the MTO/BOQ's for discussion with the Project Manager to ensure that appropriate allowances (contingencies) or clarifications are included on site;

• Check Data Sheets, Specification, scope of work for request, technical clarification, and technical evaluation of Vendor Equipment.

• Directly in-charge in the field inspection activities of all Mechanical Static and its coordination to client and Company group and ensure that all mechanical and piping equipment in accordance with project specifications, standard practices, code and standards.

What skills and experience do you need?

• Bachelor degree in Mechanical/ Industrial or Engineering in related discipline;

• Have minimum 15 years’ experience in EPC / Construction industry preferable have exposure in Smelter Project for Mineral Processing Plant, which at least 5 years in a similar or equivalent position as Superintendent QC Inspection & Expeditor – Mechanical Static, and minimum 3 years in site based with demonstrated project management;

• Minimum 10 years project-based Quality Control/ Quality Assurance (QA/ QC)

• At least 4 years’ experience in similar position or having worked with national/ global Engineering companies for Copper /Nickel/ Zinc projects in an EPC/EPCM mode;

• Earlier experience to manage/ Supervise EPC contracts with Chinese contractors will be an added advantage;

• Expertise in process technology, engineering, operations, maintenance and past credentials to cost effectively manage plants is a pre requisite for this position;

• Have minimum Middle level operational inspector certificate (POM) or qualifications certificate recognized by KaIT (Chief Mines Inspector) in accordance with level of position;

• Excellent in communication skills in English both verbal and written; computer literate

SUPERINTENDENT - QC INSPECTOR & EXPEDITOR - PIPING & WELDING (EPC-SMT)